LCD LED Panel Repair Bonding Machine
Most Common use of bonding machine…
- Suitable for 4k, 8k panel with multiple COF and single big COF.
- For Removing vertical line and V-Belt.
- For Removing Horizontal line and H-Belt.
- For the solution of a white screen.
- For removing the black screen.
- For Removing No Display.
Description
KD891 machine is designed for LCD/LED TV repair, which can solve the problem of ACF/COF/TAB faults, the function of KD891 is to replace, bond and re-bond COF/TAB on TFT LCD Panel glass and PCB.
KD891 Series Bonding Machine includes five variants.
- You can watch a detailed video on YouTube :
- Which model should I choose??? What’s the difference between these machines?
| Machine model | Parameter | Other |
| KD891 | 12” to 85”/up to ultra HD 4k/8K | Microscope with 200x Zooming |
| KD891 version 2.0 | 12” to 85”/up to ultra HD 4k/8K | X, Y Moving Microscope For panel glass inside circuit fault finding & Solution |
| KD891 version 3.0 | 12” to 85”/up to ultra HD 4k/8K | PCB Side Camera for PCB sidetrack alignment |
| KD2020 | 12” to 55” | Common HMI with PLC, and two 9” Display to align COF track with glass track |
| KD2021 | 12” to 55” | Common HMI with PLC, and Big Single 19” Display to align COF track with glass track |
What are the types of ACF/COF/TAB faults?
There is the picture below shows the ACF/COF/TAB fault in a TFT LCD Panel of a LED TV.
There are few COFs/TABs to connect TFT LCD Panel glass and PCB boards, which are called X COFs and Y COFs, sometimes vertical or horizontal lines (bands) appeared on the TFT LCD Panel of the LED TV screen. One of the reasons is the COF/TAB burned or loose bonding. In order to solve this problem, if the COF just have loose bonding (not burned), use a bonding machine to re-bond the same COF; if COF is burned or physically disconnecting (like chip broken), use a bonding machine to replace the same with a new COF of the same number or replacement number.
What’s the payment and delivery time?
- Payment terms: EXW/FOB/CIF, by T/T, 100% deposit in advance (Recommend)
- Delivery time: about 1 to 3 weeks
How about the warranty?
- Usually, we provide a 1-year standard warranty against manufacturing defects and whole life technical support.
How about training?
- We provide free training with the purchase of the bonding machine
- Method of training: Factory training and Online training
For more details about training please see YouTube Video here:
(https://www.youtube.com/watch?v=ph_FbORZrpQ&t=1s)
How do we pack and ship the machine when shipping?
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Technical Specification
KD891 Specification:
Single Head Manual platform Automatic Pressure Machine.
- Equipment Model Number : KD891 (Single Head)
- Device Description : Repair screen machine /Bonding machine
- Device Applications : FPC? COF? TAB? LCD panel and PCB combination bonding.
- Applicable LCD panel specifications : 15” – 85”
- Applicable LCD panel thickness : 0.3MM-1.1MM (Single Glass)
- Display size : Two 18.5″ wide screen
- Bonding IC number : Multiple/Profile can be set
- Bind Direction : X or Y Unidirectional
- Bonding Head size : Big size Head 67*1.3*10 mm
- Bonding Accuracy : Within +-1.5 micron (Support 4K/8K screen)
- Highest positioning accuracy setting : +-0.5 micron (Currently domestic the highest index)
- Work environment requirements for Equipment : Clean room
- Supply Pressure : 0.5 ~0.7 Mpa (Dry air source)
- Power Supply : AC 220 +-10%? 50 Hz 1200W
- Cylinder Device : MX 20-100 type double bore slide table
- Heating type : Pulse (rapid heating / cooling and auxiliary cooling function)
- PID Temperature Control System :
- Brand: Yudian (C36TV0UA1200 model)
- Adjustable heating curve Duty setting type
- The peak temperature: within +/- 2 degrees Celsius
- Room temperature time to180 degrees the response time within2-3 seconds
- Hot Pressing Head :
- Materials: Titanium A Grade
- Origin – Made in India
- Head Size 67*1.3*10 mm
- Plan precision (hot press side): 0.001mm
- Plan thickness 0.5 (Reserved 3 times grinding)
- Thermocouple type : K type
- Industrial control Programmer : Delta PLC DVP-12SA2
- Digital image processing system
- Number of microscopy lenses: 2
- Microscopy: 30-200X continuous zoom
- PCB counterpoint the display: Optional
- Upper light source: have
- Down light source: have
- COF trimming Unit Origin: India
- Rail Type: U-rail (2056 high)
- Accuracy: 0.01 mm
- Adjustable direction: X/Y/R
- R Itinerary: micrometer trimming with fine tuning +/- 5 degrees
- COF mechanical clamping type
- Camera Holder :
- Control mode: X/Y/Z micrometer control
- Focus Adjustment: Manually adjust the focus
- Fixed platform 72” X 36” ( 1800 mm x 900 mm ) glass
- Control mode : 7″ HMI Touch screen + button operation
- Parameter setting : According to the need to set up Store multiple sets of hot pressing parameter
- Rated voltage : 220-230V (customizable 110V)
- Maximum power : 1200 W
- Actual power : 700 W
- Body size : 1850 *1260 *1520mm (L*W*H)
- Machine Weight : 220 Kg
- Packing size : 1360 * 660 * 1370mm (L*W*H)
- Gross Weight : 320 Kg
Accessories
With KD891 Bonding machine we provide the free accessories as listed below, these include all the accessories required to make a successful bonding of the COF/CPF/TAB to repair TFT LCD Panel of LED TV Laptop Tablet and other devices.
| No. | Picture | Name | Model No. | Quantity | Unit | Specification |
| 1 |  |
Single head bonding machine | KD891 | 1 | set | Single head |
| 2 |  |
ACF anisotropic conductive film | AC-7206U-18 | 1 | piece | 1.5*50M |
| 3 |  |
ACF anisotropic conductive film | AC-2056R-35 | 1 | piece | 2.0*50M |
| 4 |  |
Acetone Liquid | BT-H1 | 2 | Bottle | 500ml |
| 5 |  |
Absolute Alcohol | CH3CH2OH | 2 | Bottle | 500ml |
| 6 |  |
ACF remover liquid | G-750 | 1 | Bottle | 500ml |
| 7 |  |
Water proofing glue | 1 | Tube | 50ml | |
| 8 |  |
Fuji Silicone | 1 | piece | 50m | |
| 9 |  |
Teflon | 2 | piece | 50m | |
| 10 |  |
Heating solder iron | 1 | piece | 30W | |
| 11 |  |
Removing Wind station | 825+Fan | 1 | piece | |
| 12 |  |
Alcohol Bottle | 3 | bottle | ||
| 13 |  |
TAB cutter | 1 | piece | ||
| 14 |  |
Optical Microscope | 1 | piece | ||
| 15 |  |
LCD test board | HXV59 | 1 | Piece | |
| 16 |  |
Allen Key | 1 | piece | ||
| 17 |  |
Air compressor | OTS550 | 1 | piece | |
| 18 |  |
LVDS | Common Specification | 1 | piece | |
| 19 |  |
Cleanroom Wipers | 1 | piece | ||
| 20 |  |
Cotton swab | 1 | piece | ||
| 21 |  |
Handheld magnifier | 1 | piece | ||
| 22 |  |
Precision tweezers | Elbow/straight | 2 | piece | |
| 23 | training | 3 | days | |||
| 24 |  |
Cleaning sponge | 10 | piece |
Inquiry here
You can fill the following form to send your inquiry which will replied by our sales team at earliest.
Or you can contact us directly.
| Indian Inquiry
Email : [email protected] Call/WhatsApp : +91 9227787999 |
International Inquiry
Email : [email protected] Call/WhatsApp : +91 9227743999 |